Kita-Osaka Factory

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Address
8-14-21 Ebie, Fukushima-ku, Osaka-shi, Osaka 553-0001, Japan
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TEL
06-6458-4700
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FAX
06-6458-4711
Line of Business
- Precision microfabrication by sandblasting
Main Clients
- Leading ceramics manufacturer in Japan

Features of the Factory

State-of-the-art processing technology
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The Kita-Osaka Factory performs precision microfabrication of surfaces using the fluorolithography and sandblasting methods on materials supplied by major Japanese ceramics manufacturers.
The factory specializes in fine multi-stage pinning of ultra-hard materials and precision machining of large ceramics using the sandblasting method, and is capable of fine pinning of a minimum pin diameter of φ0.13 mm, fine grooving of a slit width of 0.07 mm, pinning of SiC materials with a maximum base material size of 1,350 mm square, and other fine processing for various ceramic materials. It is possible to perform fine grooving on various ceramic materials. Depending on the material and the amount of processing, the accuracy of ±0.001mm can be achieved. We are proud of our cutting-edge processing technology.
Well-equipped environment and staff
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We have two clean floors equipped with photolithography equipment and 10 units of equipment mainly for microfabrication of fine ceramics for semiconductors.
We also have an image inspection system that can detect defects in tens of thousands of transferred fine patterns using our original inspection equipment. We also utilize various inspection devices to prevent defects from occurring, such as a device that can check the adhesion of masks attached to base materials prior to processing.
In addition to the full range of equipment, each staff member is equipped with the ability to meet the demands of extremely difficult processing and delivery deadlines. Since the company's establishment, we have not experienced a single delivery delay. Furthermore, each member of the staff continues to work enthusiastically to acquire new technologies.
Applying the technology cultivated in microfabrication to other areas
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The precision polishing technology for semiconductor and LCD manufacturing equipment that our factory has refined has earned us a high reputation both in Japan and overseas. Our fine vacuum chuck processing technology is a testament to our technological prowess.
In addition, we can also provide processing of stone, glass, mirrors, and metal by using the technology we have cultivated in microfabrication of ceramics for semiconductor manufacturing equipment to add designs by engraving with loose abrasives after transferring patterns of letters and designs using photolithography.
In order to meet the needs of our customers, all of our employees are always aware of problems and are committed to improving our processes and technologies on a daily basis.
Main Facilities
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Conveyor Type Blasting Equipment Pneumaplast SCM-8BBAR
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Conveyor Type Blasting Equipment
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Mask Adhesion Detection System Blower3000GTR
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Digital Microscope VHX-7100
Facilities List
※Swipe on the table to scroll.
Name | Type | Capability | Maker |
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One-Shot 3D Measurement Macroscope VR-3100 | 3D Measuring Machine | Magnification 12 to 160x, repetition accuracy 0.5μm | Keyence Corp. |
Digital microscope VHX-7100 | 3D Measuring Machine | Magnification 20-500x 12” size automatic analysis | Keyence Corp. |
Inverter screw compressor 37KW (Kita-Osaka) | Air compressor | 37㎾ | KOBELCO COMPRESSORS CORPORATION |
Compressor with tank (Kita-Osaka) | Air compressor | 37㎾ (oil-free) | KOBELCO COMPRESSORS CORPORATION |
Air compressor VS22ADIV | Air compressor | 22㎾ | KOBELCO COMPRESSORS CORPORATION |
Steam blower Kita Osaka | Steam blowers | Diffusion of the above | UCAN Co.,Ltd. |
Hoist crane 2T suspension (Kita-Osaka) | Hoist | Fixed load 2t | unknown |
Small far-infrared heater (Kita-Osaka) | Far-infrared heaters | 600 mm in diameter | one's own work |
Electric steam humidifier Kita Osaka | Humidifiers | Humidification volume 10 kg/h | UCAN Co.,Ltd. |
PTC Steam Humidifier 200V Humidus Duo HD-M2200 | Humidifiers | Humidification volume 2.4 kg/h | UCAN Co.,Ltd. |
Electrothermal Steam Humidifier UC-MG8T UCAN Co.,Ltd. | Humidifiers | Humidification volume 10 kg/h | UCAN Co.,Ltd. |
Blast constant-temperature constant-temperature machine (Kita-Osaka) | Dryer | Four 12-inch sheets can be inserted. | Yamato Scientific Co., Ltd. |
Constant temperature dryer DVS-601 (Kita-Osaka) | Dryer | Two 12-inch sheets can be inserted. | Yamato Scientific Co., Ltd. |
Blast constant-temperature incubator DKN812 (Kita-Osaka) | Dryer | Four 12-inch sheets can be inserted. | Yamato Scientific Co., Ltd. |
Electrothermal Steam Humidifier VC-MG6S(Kitaosaka) | Commercial Humidifiers | Humidification volume 10 kg/h | UCAN Co.,Ltd. |
Electrothermal Humidifier UC-MG8S(Kitaosaka) | Commercial Humidifiers | Humidification volume 10 kg/h | UCAN Co.,Ltd. |
Meiji receiver tank ST600B (Kita-Osaka) | Air tanks | Tank capacity 595l | MEIJI AIR COMPRESSOR MFG.CO.,LTD |
Compact developer (Kita-Osaka) | Developer | 600 mm in diameter | one's own work |
KYOWA Electric high pressure cleaner KYC-201N-1(Kita-Osaka) | Developing atomizer | Max. pressure 3.5 Mpa, water supply 6.5 l/min | KYOWA Co., Ltd. |
Pulse Jet Dust Collector | Industrial dust collectors | Airflow 20㎥/min | AMANO Corporation |
Amano Dust Collector Model MI-306 (Kita-Osaka) | Industrial dust collectors | Airflow 20㎥/min | AMANO Corporation |
Amano dust collector model MI-508 (Kita-Osaka) | Industrial dust collectors | Airflow 20㎥/min | AMANO Corporation |
Lightmatic head measuring machine (Kita-Osaka) | High-precision digital measuring machine | Repeatability accuracy 0.05μm | Mitutoyo Corporation |
High precision digital side length measuring machine (Kita-Osaka) | High-precision digital measuring machine | Repeatability accuracy 0.05μm | Mitutoyo Corporation |
Mitutoyo High-precision digital length measuring machine Lightmatic(Kita-Osaka) | High-precision digital measuring machine | Repeatability accuracy 0.05μm | Mitutoyo Corporation |
Mitutoyo High-precision digital side length measuring machine VL-50S-B 2 units | High-precision digital measuring machine | Repeatability accuracy 0.05μm | Mitutoyo Corporation |
Conveyor type plasterer (Kita-Osaka) | Automatic blasting equipment | Six 12-inch sheets can be inserted. | Daiken Machinery Co. |
Pneumaplaster SCM-8BBAR (Kita-Osaka) | Automatic blasting equipment | 1300mm in diameter | Fuji Manufacturing Co.,Ltd. |
Conveyor type plasterer (Kita-Osaka) | Automatic blasting equipment | 600 mm in diameter | one's own work |
Plasto equipment NO2 (Kita-Osaka) | Automatic blasting equipment | 600 mm in diameter | one's own work |
Plasto-equipment NO3 (Kita-Osaka) | Automatic blasting equipment | 600 mm in diameter | one's own work |
Plast equipment NO4 (Kita-Osaka) | Automatic blasting equipment | 600 mm in diameter | one's own work |
Blasting machine No. 5 (Kita-Osaka) | Automatic blasting equipment | 600 mm in diameter | one's own work |
Blasting Machine No. 6 (Kita-Osaka) | Automatic blasting equipment | 600 mm in diameter | one's own work |
Conveyor type blast equipment Daiken Machinery Co. | Automatic blasting equipment | Six 12-inch sheets can be inserted. | Daiken Machinery Co. |
Aiwa parcel elevator 300 kg (Kita-Osaka) | Parcel lifting machine | Rated load 300kg | AIWA CO.,LTD. |
Granite precision stone standard with angle stand (Kita-Osaka) | Precision stone surface plate | JIS00 class | NABEYA Co.,Ltd. |
Granite precision stone hinge & angle stand (Kita-Osaka) | Precision stone surface plate | JIS00 class | NABEYA Co.,Ltd. |
Masking height detection system Validge Corporation | Measuring machine | Mask thickness detection with pin diameter φ0.15 | Validge Corporation |
Abrasive injection equipment (Kita-Osaka) | Fixed-quantity injector | For fine powder | Fuji Manufacturing Co.,Ltd. |
Abrasive material supply unit NO2 (Kita-Osaka) | Fixed-quantity injector | For fine powder | one's own work |
Mechanical tank injection unit with cyclone (Kita-Osaka) | Fixed-quantity injector | For fine powder | one's own work |
Double scan laser measuring machine (Kita-Osaka) | Non-contact laser displacement meters | Spot diameter φ7μm | Keyence Corp. |
High precision CCD laser displacement meter (Kita-Osaka) | Non-contact laser displacement meters | Measurement up to 0.01mm | Keyence Corp. |
Roughness measuring instrument SJ-500 NTK CERATEC Corporation Used | Surface roughness meters | Repeatability accuracy 0.05μm | Mitutoyo Corporation |
Surface roughness measuring instrument Handysurf E-40A (Kita-Osaka) | Surface roughness meters | handy type | Tokyo Seimitsu Co., Ltd. |
Electronic micrometer set (Kita Osaka) | Flatness and parallelism measuring machine | Repeatability accuracy 0.3μm | TOSEI ENGINEERING CORP. |
Exposure system (Kita-Osaka) | Exposure equipment | 1300mm in diameter | EYE GRAPHICS CO., LTD. |
Compact exposure system (Kita-Osaka) | Exposure equipment | 600 mm in diameter | one's own work |
Exposure system (Kita-Osaka) | Exposure equipment | 600 mm in diameter | EYE GRAPHICS CO., LTD. |